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| Engine Technology From the novices to the pros, talk about engine technology. Moderated by David Vizard, professional engine developer and well-known technical writer. |
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Compression Height
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My application is not maximum effort but to get the most I can with durability (50k miles) and absolute reliability. Builder |
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The main reason I went with the longer rod was the rotating assembly weight came down. On my SBC I was able to go with a 6.125" rod and with the Mahle pistons still keep the piston pin below the oil ring. This is mainly for a street car with occasional strip time.
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I kinda go along with Cammer's reply. The rods job is to keep the piston conected to the crank at all times. Once that is acomplished, look elsewhere for power gains.
It would be tuff to ever verify a shorter/longer rod helped, or hurt. How could you change rod lenght, and keep EVERYTHING else the same? Piston weight/rod weight/valve to piston clearance/etc. A rod lenght change requires a different piston, will it be EXACTLY the same, with a different pin height? Furby |
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There seems to be a lot of trade-off's with this rod ratio theory and I just wanted to summarize a few of them to make sure I am clear on it all and how that relates to power...
RR= rod ratio, so a lower RR could be a stroker where stroked increase more than the rod length. Longer rod = lower acceleration = higher rpm and more power Longer rod = lighter piston due to less compression height = higher rpm, more power Longer rod = longer dwell at TDC = increased detonation risk so less timing/power Longer rod = increased thrust angle = more friction so less power thats all i have so far... But, here is a calc I did for a 302 Ford example; 302ci V8 with 4" bore, 3" stroke and 5.09" rod length = 1.59 rod ratio (50.4 g acceleration) 347ci V8 with 4" bore, 3.4" stroke and 5.4" rod length = 1.59 rod ratio (58 g acceleration) To have the same acceleration the 3" stroke engine could rev to 6435 rpm which could net 7% more power (for the same torque) but the 347 engine would gain 15% power at 6000 rpm assuming torque is proportional to cid. In this example the stroker wins with the poorer (lower) rod ratio. Also the 347 will probably have a lighter piston so it can rev past 6000 rpm for the same tensile load on the rod bolts. But, friction goes up with the smaller rod angle so the 347 will not last as long and will have higher FMEP! It's a world of trade-off's |
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This is true only at the top of the stroke. At the bottom of the stroke deccel/accell will be higher with a longer rod. The average piston speed will be the same with both rod lenghts. But peak piston speed will be slightly higher with a shorter rod.
Using your 3" stroke at 6500rpm @ 5" rod will have a peak piston speed of 5331fpm @ 74.5* ATDC. The same 3" stroke at 6500rpm with a 6" rod will have a peak piston speed of 5263fpm @ 76.6* ATDC. But which one would make the most power I wouldn't begin to guess. Quote:
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Like chamber shape/fuel used/chamber temp/rpm etc. I think a shorter rod has an increased thrust angle, and therory, more friction. I think the only time a rod has a significant effect on power, is when it failed to keep the piston connected to the crank. Furby |
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Longer rods will benefit N/A engines provided you have enough octane to survive any low rpm use. Force fed engines tend to want shorter rods. It all depends on the burn cycle, lots on the fuel you're using, ignition, chamber dynamics at certain piston positions, and a slew of other things. The last turbo engine I made used very short rods, under 1.5 r/s, ran 18psi and lived from 2500-6500 on 91 octane, had excellent output, no signs of detonation from knock sensors. That engine died to a split bore, which I suspect was more due to a casting flaw. But increased side loading from the shorter rods is a thought too..
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The lighter piston and lower overall piston+rod weight in a long rod combo always seemed important to me as something which is going to reduce tensile loads on the rods and bolts and also allow the engine to accelerate faster (less reciprocating mass). Hard to see that it would have a big impact on hp per se though. The rod ratios in F1 are much higher then 2:1. I believe I read up to 2.8:1 somewhere. Gotta be a reason for that. Their R&D budget exceeds any other race series by orders of magnitude.
Richard |
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